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Departments and Processes
The company is structured in such processing departments:
Cutting +center – butting
In the department cutting steel bars are first cut to size and simultaneously centered and appropriate letterhead using the automatic machines (Sinico) that have stock bars and then they work without supervision.
For the larger diameter bars are cut and then, using a horizontal machining center, center, and letterheads and are ready for turning. Also any printed are prepared in the same way.
The ability of the department ranges from Ø 17 to Ø 250 mm and lengths from 80 mm to 800 mm.
Turning
In the department of turning, the true heart of the company, co-exist different types of lathe and 4 axis lathes cantilever and two-axis CNC lathes double spindle 4-axis CNC single spindle lathes with the lunette 2 axis CNC lathes and against spindle forward-slash. A total of 11 CNC machines capable of producing over 40 000 trees per month.
The ability of the department ranges from Ø 3 to Ø 250 mm and lengths from 80 mm to 1200 mm, for the trees and from Ø 10 to Ø 400 mm for flanges or crowns.
Milling
The milling department consists of three types of CNC machines.
The cutting machines of worms, a total of 4 up to module 10 and length 1000 mm.
The machines run quarries key external and internal, in total 6 to 35 mm for external and 14 mm wide slots for internal
The machining centers to perform various processing cameras, a total of 2 vertical and one horizontal palletized.
Gearing
In the gearing department, where you run straight helical tooth cylindrical and conical, some mechanical machines coexist as Hurt and Phauter (P 160H) and some CNC machines branded Lorenz and Mitsubishi. All the department has the ability to your dental at most a diameter of 200 mm to form 10 in length 1100 mm for the case of external cogging. For the internal teeth since it comes to M 3.50 and a length of 48 mm.
Grinding
The grinding machines are divided into three categories:
For external cylindrical with 5 Studer CNC
For profiles threaded machine Mikromat 5 G
For Gears with machine Höfler Helix 400 (with integrated involute Mhar)
The labor camps are respectively up to Ø 250 mm and 1200 mm long, cylindrical grinding mella. Up to Ø 300, length 1200 mm, module 10 for profile grinding threaded. Up to Ø 400, length 800 and 16 Form grinding of the teeth of cylindrical gear (straight and helical).
Test
The test is run in two measuring rooms air-conditioned cars in which Brown & Sharpe (Tesa) and MDM CNC perform the final check or online for details on in the various departments. This allows you to certify the product supplied based on customer specifications.